Digital Twin Manufacturing Line
Digital Models for Better Decisions

Digital Twin & Simulation

We design digital twins and simulation models that replicate real production behavior and enable data-driven decisions before changes are implemented in the real world.

A digital twin is not a visualization or a presentation model. It is a decision-support system for production, logistics and capacity planning.

Capabilities

What a Digital Twin Enables

Digital twin and simulation help manufacturers:

  • Understand real production behavior, constraints and dependencies
  • Identify bottlenecks and capacity limits
  • Test scenarios without disrupting running production
  • Evaluate layout changes, automation and investment decisions
  • Reduce risk before committing resources
Applications

Typical Use Cases

Our digital twin solutions are used across automotive, pharma, food and defence manufacturing for example in:

01

Capacity planning and throughput optimization

02

Bottleneck identification and removal

03

Production layout and material flow design

04

Logistics and internal transport optimization

05

Evaluation of automation and investment scenarios

06

What-if analysis for production changes

Results

Typical Business Impact

01
5-25%
Improvement in throughput or utilization
02
Significant
Reduction of investment risk
03
Faster
Production planning decisions
04
Clear
CAPEX justification

Enabling decisions based on data, not assumptions

Ideal For

Best Fit When

Digital twins deliver the highest value when decisions involve complexity, cost, or risk.

  • Production changes involve high cost or operational risk
  • Performance issues are complex and interconnected
  • Decisions rely on experience rather than verified scenarios
  • Management needs confidence before committing
Our Method

How We Approach Digital Twins

We don't build abstract or theoretical models.

Each digital twin is:

Based on real production dataValidated against actual production behaviorAligned with production and logistics realityDesigned to evolve as production changes

This ensures digital twins remain useful long after initial studies and support continuous improvement.

Connectivity

How It Fits Into Manufacturing Digitalization

Digital twins are a natural extension of manufacturing digitalization. They complement:

Real-time production data

Analytics and performance monitoring

AI-based quality control

Together, these systems create a closed loop between planning, execution and optimization.

Let's Discuss Digital Twin Solutions

If production planning, capacity decisions or investments are critical for your organization, let's discuss how a digital twin can support your next step.

Schedule a Consultation

Trusted by manufacturers across industrial sectors